Overview:
Refillable cylinders replace ordinary gas bottles but instead of
exchanging for a full one you simply pull into a garage and top up with
'Autogas' anytime to suit yourself - just as you would with your petrol
or diesel. Refillable tanks* work in the same way but are installed
separately under the vehicle.
What exactly is Autogas? Autogas is LPG (Liquefied Petroleum
Gas). The commonly used bottled gases, Butane and Propane, are also LPG.
Autogas is usually propane but may contain some butane. LPG may be
called GPL elsewhere - in France for example.
Aren’t all gas bottles refillable? Well yes but not by the user.
What we’re referring to here is an installed system that you can not
only refill yourself but also top up at any time. This is usually done
with an Autogas fuel pump at an ordinary filling station or possibly at
a gas depot. This info relates to all refillable cylinders but specifics
about sizes, weights etc relate to the
Gaslow products sold on our sister site www.motorcaravanning.co.uk
Why
is it so good? Because they are so much more convenient than
standard bottles and especially so for European travellers. This
convenience comes in several ways, first you no longer have to lift
heavy cylinders in and out of your motorhome because they are installed
complete with a remote filler, second you no longer have to search for
the right brand and size of bottle, third you no longer have to worry
about the best moment to change because you can top them up any time you
like, and fourth because widespread European availability makes
continental travel much easier.
Aren’t they expensive? It’s true they are dearer to install than
standard bottles but they are increasingly affordable. Also if choosing
refillable cylinders over an installed tank you can keep these gas
cylinders when you change your motorhome so the cost of ownership is
quite modest in the longer term. You could also benefit from the added
value and/or saleability. Popular comparisons are not always realistic
either; we’ve seen the price for sophisticated auto-change-over
refillable systems compared with a second-hand bottle from a car boot
sale!
Is the gas expensive? No quite the opposite, a real bonus is that
the gas is quite a bit cheaper too, often around half the price of
bottled gas. At the time of writing 45p/L was normal for garage LPG and
I buy a lot of mine at less than 40p at a local gas depot. Autogas
performance is directly comparable with standard propane or
propane-butane mixes for most purposes. For easy comparison 2L of gas
weighs about 1Kg.
What sizes are available? Our refillable cylinders along with
several others come in two sizes, the 6Kg size is similar to the UK
Calor 6Kg while the larger 11Kg cylinder suits most continental lockers
where 11 Kg is the norm; it is quite a bit smaller and much lighter than
the common UK 13/15Kg bottle. Unlike ordinary bottles that have to be in
pairs to cater for one being empty for exchange, a single refillable
cylinder system is perfectly possible and usable, as is a mixed bottle
system.

Are they complicated to install? No, it is almost ‘meccano’ set
assembly these days. Refillables are different in that they have both an
'in' and an 'out' so you have to have a filling system on the 'in' and
also the usual regulator and optional change-over on the 'out'. On newer
systems (post 2004) all components are screwed together. On older,
pre-2004, systems the hose and clip is still partly used. Accessory
gauges like the Gaslow ones are extremely handy for leak testing to
self-check your work. It isn’t necessary by the way to employ a Corgi
fitter for LPG systems for personal use.
How big & heavy are the cylinders? Gaslow cylinder sizes are 492h
x 246dia for the 6Kg and 580h x 304dia for the 11Kg size. The capacities
are 11.5L & 21L at 80% fill. Net weights vary, newer Gaslow bottles are
individually marked on the skirt while older Gaslow and other brands may
be marked on the collar. As a guide the two Gaslow refillables are 7-8Kg
and 12-15Kg net. This is broadly similar to 'Calor' style bottles. The
gas-out fitting is a screw fitting the same as the German type and our
own small butane cylinders, this accepts the new style standard hoses.
For problem cupboards Gaslow now accept that cutting off part of the
collar (or 'shroud') is acceptable where the space is restricted by a
sloping roof. It is also possible to save about 40mm in total height
this way but only for the No1 cylinder.
How will I know when to top-up? Either by gauge or by some
indication that the gas has switched over from main to reserve cylinder.
A gauge of some sort is pretty much essential for single bottle systems.
Twin systems with auto-change-over have indicators to show the change
has occurred, while accessory gauges and even remote warning lights may
be optional. There are two types of gauge, the one built into the
cylinders is the most accurate but add-on gauges like the Gaslow range
are accurate to about 1/8 tank on pure gas, rather less on mixed gases.
The add-on type has an added advantage when used for leak testing.
Can
I really use a single cylinder system? Yes. There’s a popular
misconception that you have to save up for a twin installation but this
is wrong and is based on the old thinking about needing to completely
empty a bottle for exchange. But as long as you add a gauge you can
manage perfectly well with just one bottle because there is no exchange
involved. Simply top up your gas whenever you wish or when the gauge
says you are getting low, just as you would your vehicle's fuel tank.
The case for twin refillables is mostly based on carrying more gas for
longer intervals between top-ups. Some smaller gas lockers apparently
designed for 2x6Kg will take the compact 11Kg Gaslow cylinder so you get
nearly as much gas in the single cylinder anyway. And if you do decide
later that you need a second cylinder of either size the upgrade route
is usually very easy.
What’s the 80% rule all about? Cylinders should not be filled to
more than 80% of their total capacity. Quality equipment like our own
Gaslow cylinders will cater for this automatically, if any you are
considering don’t offer this we’d advise you to look elsewhere. Gaslow
quoted capacities are at 80%.
Can I get gas anywhere in Europe? Well yes and no! The answer
generally is yes. Autogas is readily available in the UK, France,
Holland, Germany, Italy, etc and is often signed as LPG or GPL at
garages. Adaptors are needed for filling in different countries,
depending on your system brand two or three adaptors will cover Europe
and much beyond.
In
contrast Autogas is hard to find in garages in northern Scandinavia and
in Spain and is still sparse in parts of Eastern Europe. Gas depots are
less obvious but can be found and almost all will assist. There are
on-line guides to availability but be aware these can be rather
pessimistic - for example only four stations are listed for Turkey but
someone who lived there said “every garage sells LPG”. Spain is the
biggest problem for most of us but the situation is improving there with
about a dozen points at the time of writing. Visitors normally arrive
from France or Portugal with full tanks and make the occasional trip to
a known filling point every 4-6 weeks. Although not ideal the
alternative is not straightforward either since Spanish bottles, regs
etc. are not the same as ours. In extremis you can link in a locally
sourced bottle and the Gaslow Euro-standard connectors make that very
straightforward.
Wouldn’t a Euro lightweight like “Gaslight” be better? This is
indeed an interesting product but it has three drawbacks over
refillables, one you still have to find an agent to exchange it, two it
isn't light when full of gas and still has to be manhandled on exchange,
and three it isn't yet European - the UK and European bottles are
different and although there is a European exchange program already in
operation you can't exchange the UK bottles abroad(!!)(at time of
writing). I asked BP about this and they said "The UK is currently not
part of the EEP (European Exchange Programme) ... This is under review
and as advised at the NEC, we hope this facility will be available
soon". Mmmm so the Euro-bottles aren't all the same, ours in particular
are different, and BP 'hope' they can square the circle?! The new Calor
Lite is being much vaunted but has little extra to offer over and above a small
weight saving - Calor is still a UK-only product and the modest weight
saving comes at a price because the refill costs more than the
standard 6kg. The Lite is only available in the smaller size at the
moment and saves about 4.5Kg i.e. about 11Kg full instead of 15.5Kg
full.
I’ve
heard scare stories about problems with regulators, what’s the truth?
The truth as far as we can tell (and we’ve put some effort into the
research) is as follows. The problem with regulators concerns all gases
not just Autogas. It has been looked into by the National Caravan
council and the cause appears to be an oily substance leaching out of
the rubber hoses and running down into the regulator. This problem isn’t
new, I experienced it 15 years ago on a wall mounted gas fire. What is
new is the post-2004 remote regulator and hose arrangement that may
allow this oily goo to run back down the hose into the regulator. The
solution is to loop the hose so that it falls below the regulator or to
substitute a stainless steel hose.
I’ve heard scare stories about problems in the cold, what’s the
truth? The cold weather problem is rare but can occur. Autogas, in
common with other branded gases (Camping Gaz, Patio Gas, e.g.), can be a
blend of gases and this blend can vary by region and by season. Butane
is the ‘summer gas’ because it doesn’t work well at lower temperatures,
while propane is the low temperature gas. Naturally enough warm weather
blends tend to contain more butane - anywhere from 20-50% we believe. As
a result there can be a circumstance where southern summer gas with
higher butane content is taken into cold alpine regions for an extended
stay. It is then possible for the propane part of the blend to be used
but the butane part to remain due to the cold. The situation then is
that you appear to run out of gas when your gauge says you still have
some remaining. This might be an issue for long-term skiers, especially
those coming from the south. Our own experience travelling across
Continental upland regions in February at -7C to -12C with UK Autogas
plus French top-ups was trouble free. Given that this is very rare it is
worth knowing that you can get round it by simply warming the bottles
and/or cupboard somewhat - with a container of hot water for example.
Once the warmed butane is largely burnt off, subsequent cold weather top
ups would normally be with the ‘winter blend’ higher propane Autogas and
the problem then disappears.
Conclusion? Why struggle connecting, lifting and carrying heavy
gas bottles and then pay a good deal more for the gas than you have to?
And why experience the European travel nightmare where you run out of
gas and cannot exchange your empty cylinder for a full one? Well, no
reason at all if you go refillable!
* For info: The tank systems used to fuel converted cars are
different to the ones used for motorhome ‘habitation’. The car engine
versions provide liquid take-off but the habitation versions provide gas
take-off as required by hobs, fridges etc. - please note they are not
interchangeable.